• The following tasks are usually performed annually during a shutdown period in order to properly evaulate the chiller status.
  • Record the operating data, noting general conditions and other applicable information.
  • Review the chiller operating history and past operating reports so that the service personnel can properly evaluate the condition.
  • Performing mechanical cleaning of condenser and evaporator tubes, including end cover gasket or 'O' ring replacement.
  • Replacement of compressor oil (if necessary) and oil filter.
  • Replacement of filter drier and purge drier (if applicable).
  • Checking of controls and safety devices for proper operation.
  • Insulation testing of motor.
  • Visual check for any leakages.
  • Checking of electrical connections, switches, contactors, relays etc. for tightness and proper operation.
  • Checking of pressure and temperature gauges, sensors and transducers for proper operation.

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  • This method is applied in inspection of heat exchangers tubes.
  • ECT method detects pits, wall loss and cracks in tubes which will enable user to schedule for repairs during downtime or annual maintenance.
  • Mostly used for non-ferromagnetic tubing like copper-nickel alloy, stainless steel and titanium.
  • Oil analysis reports will help to analyse wear metals, oil and water patterns, and proper maintenance programmes can be put in place for improved performance.
  • Oil sample information (when and where it was taken)
  • Wear metals measured (copper, iron, lead, chromium etc)
  • Additives measured (zinc, magnesium etc)
  • Contaminates (water, silicon)
  • Oil properties (viscosity, SAE/ISO)
  • Vibration analysis allows user to evaluate the conditions of the equipment and avoid failures.
  • It is usually used to determine failures not restricting to:
    1) Defective foundation
    2) Coupling misalignment
    3) Mechanical looseness
    4) Excess bearing to shaft clearance
    5) Bent shaft